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Industrial Custom Water Cooled Aluminium Intercooler
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Industrial Custom Water Cooled Aluminium Intercooler

We have been providing thermal solutions over 10 years for almost every industrial application field. Our products are sold and exported to over 100 regions and countries globally.

Mstirling Intercooler, made from high quality aluminum alloy, provides outstanding heat exchange capabilities. Its robust construction guarantees durability and resistance to corrosion, making it a reliable choice for long-term use.

100% customized as your requirements. Support OEM/ODM. Free sample available. 100% meets the standards of GB, SGS, CE.
Availability:

NO.

ITEM

DESCRIPTION

1

Material

Aluminum alloy 3003 for core, ADC12 for end tank

2

Dimension (L*W*H)

Up to 750*400*80 mm

3

Port G

2,2.5 or 3 inches or custom

4

Working Pressure

5 Bars

5

Cooling Capacity

Up to 3000 W

6

Medium

Water and Air

7

Type

Plate fin heat exchanger

8

Manufacturing Method

Vacuum brazing and argon-arc welding

9

Cooling Method

Water to air

10

Surface Finish

Natrual or powder coating

11

Warranty time

2 years

12

Place of Region

Jiangsu province of China

13

Reference Standard

GB/T 3190-2008,JBT7261


Keep your industrial equipment running at optimal levels with the Water Cooled Intercooler from our selection of high-quality cooling solutions. This intercooler is designed to improve your equipment's performance by reducing the intake air temperature, increasing efficiency, and extending the lifespan of your machinery.


The Water-Cooled Intercooler features a large core size and high-flow design, allowing maximum cooling efficiency. Its water-cooled system provides superior heat dissipation, ensuring consistent performance even under extreme conditions.


Invest in the Water Cooled Intercooler to enhance your industrial equipment's performance and increase productivity. With its advanced cooling technology, you can ensure the longevity and efficiency of your machinery, keeping your operations running smoothly and efficiently.


Metalli's intercooler technologies include

◆ Vacuum brazed aluminum intercooler with aluminum die casting tanks welded

◆ Controlled atmosphere brazed aluminum intercooler with aluminum die casting tanks welded

◆ Vacuum or CAB brazed aluminum intercooler with aluminum sheet metal fabricated tanks welded

◆ Vacuum or CAB brazed aluminum intercooler with aluminum extruded tanks welded

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Auto intercooler    WeChat04057636a065f3955639e80de1000ef3副本

▲ Truck intercooler


Brief of intercooler

An intercooler is a heat exchanger used to cool a gas after compression. Often found in turbocharged engines, intercoolers are also used in air compressors, air conditioners, refrigeration and gas turbines.


Internal combustion engines


Cooling fins inside an air-to-air intercooler


Most commonly used with turbocharged engines, an intercooler is used to counteract the heat of compression and heat soak in the pressurised intake air. By reducing the temperature of the intake air, the air becomes denser (allowing more fuel to be injected, resulting in increased power) and less likely to suffer from pre-ignition or knocking. Additional cooling can be provided by externally spraying a fine mist onto the intercooler surface, or even into the intake air itself, to further reduce intake charge temperature through evaporative cooling.


Multiple stages of compression

In automotive engines where multiple stages of forced-induction are used (e.g. a sequential twin-turbo or twin-charged engine), the intercooling usually takes place after the last turbocharger/supercharger. However it is also possible to use separate intercoolers for each stage of the turbocharging/supercharging, such as in the JCB Dieselmax land speed record racing car. Some aircraft engines also use an intercooler for each stage of the forced induction.[citation needed] In engines with two-stage turbocharging, the term intercooler can specifically refer to the cooler between the two turbochargers and the term aftercooler is used for the cooler located between the second-stage turbo and the engine. However, the terms intercooler and charge-air cooler are also often used regardless of the location in the intake system.


Air compressors

Intercoolers are used to remove the waste heat from the first stage of two-stage air compressors. Two-stage air compressors are manufactured because of their inherent efficiency. The cooling action of the intercooler is principally responsible for this higher efficiency, bringing it closer to Carnot efficiency. Removing the heat-of-compression from the discharge of the first stage has the effect of densifying the air charge. This, in turn, allows the second stage to produce more work from its fixed compression ratio. Adding an intercooler to the setup requires additional investments.


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▲ Front mounted Air to Air Intercooler

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OUR ADVANTAGE
We, Mstirling, focus on cooling and refrigeration field. Our products cover coolers, refrigeration parts, heat exchangers, ultra-low temperature cooling system and other refrigeration system.

As a professional manufacturer of cooling system parts and products, we could meet different clients' requests and develop new products with professional team and front-line skillful workers.

Quality Assurance

Quality aspects are comprehensively involved from design stage, design of process, tools & fixtures and packing must fit DFM(Design For Manufacturing) concept;
Lean six sigma tools are widely used at Mstirling to minimize process variations and guarantee consistent quality by implementation of continuous improvement;
Our advanced laboratory testing equipment in house provide us sufficient test data and verify quality characters and reliability;
Our engineers work closely with our inspectors to establish product quality files from the very beginning, documenting the manufacturing process of each product.
 
Visual & Dimensions Inspection:
  • 3D Imaging Test
  • Water Leak Detection Test
  • Helium Leak Deteciton Test
  • Wind Tunnel Test
  • Thermal shock Test
  • Immersion Ultrasonic C-scan Image Test
  • Flow Resistance Test
  • X-RAY Imaging Test
 

Customer First

 
Putting the customer first is the starting point and the key to our success
☛We translate their needs into business solutions.
☛We work closely with our customers and listen to customer's voices clearly to ensure their needs are clearly understood and transferred into our actions efficiently.
 
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With a vision of aiming to drive cooling technology limits towards a better life, Mstirling is dedicating to being a terminator of your cooling solution for your application. 

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    Add : NO. 12 East mozhou road, Jiangning development zone, Nanjing, China
    Phone : +86-25 86136881
   Fax : +86-25 86136302
   : +86-13626107044
    E-mail :
info@m-stirling.com
   Skype : fly20091116
 
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